{"id":308,"date":"2012-12-06T20:40:48","date_gmt":"2012-12-06T20:40:48","guid":{"rendered":"https:\/\/www.formstonecastle.com\/?p=308"},"modified":"2012-12-06T21:00:46","modified_gmt":"2012-12-06T21:00:46","slug":"the-long-road-to-drywall","status":"publish","type":"post","link":"https:\/\/www.formstonecastle.com\/?p=308","title":{"rendered":"The Long Road to Drywall"},"content":{"rendered":"<p>We&#8217;re working on drywall now. \u00a0It took a whole lot of hard work to get to this point. \u00a0 Had to finish and test everything first before we covered it up. \u00a0After putting up new walls, this included repairing the bricks, the roof, replacing the plumbing and electric. \u00a0Lots of work for sure. \u00a0Its a shame it will all be hidden away. \u00a0Here is a peek at the work that got us here.<\/p>\n<p>After fixing the bricks and roof, we still had to add nailers for the drywall. \u00a0This took a while but with that help of my brother and dad, we got it done. \u00a0Very tedious work.<\/p>\n<p><a href=\"https:\/\/www.formstonecastle.com\/wp-content\/uploads\/2012\/12\/P1020650.jpg\"><img loading=\"lazy\" decoding=\"async\" class=\"aligncenter size-large wp-image-318\" title=\"Nailers\" src=\"https:\/\/www.formstonecastle.com\/wp-content\/uploads\/2012\/12\/P1020650-1024x768.jpg\" alt=\"\" width=\"529\" height=\"396\" srcset=\"https:\/\/www.formstonecastle.com\/wp-content\/uploads\/2012\/12\/P1020650-1024x768.jpg 1024w, https:\/\/www.formstonecastle.com\/wp-content\/uploads\/2012\/12\/P1020650-300x225.jpg 300w\" sizes=\"auto, (max-width: 529px) 100vw, 529px\" \/><\/a><\/p>\n<p>After we got everything up, it was time for spray foam. \u00a0We paid a company to do this part. \u00a0It took them half a day and they needed a large box truck to carry their machine. \u00a0While they were at it, we also had them do the closet \/ former bathroom \/ future office \/ deck entryway.<\/p>\n<div id=\"attachment_309\" style=\"width: 539px\" class=\"wp-caption aligncenter\"><a href=\"https:\/\/www.formstonecastle.com\/wp-content\/uploads\/2012\/12\/P1020670.jpg\"><img loading=\"lazy\" decoding=\"async\" aria-describedby=\"caption-attachment-309\" class=\"size-large wp-image-309\" title=\"Foam\" src=\"https:\/\/www.formstonecastle.com\/wp-content\/uploads\/2012\/12\/P1020670-768x1024.jpg\" alt=\"\" width=\"529\" height=\"705\" srcset=\"https:\/\/www.formstonecastle.com\/wp-content\/uploads\/2012\/12\/P1020670-768x1024.jpg 768w, https:\/\/www.formstonecastle.com\/wp-content\/uploads\/2012\/12\/P1020670-225x300.jpg 225w\" sizes=\"auto, (max-width: 529px) 100vw, 529px\" \/><\/a><p id=\"caption-attachment-309\" class=\"wp-caption-text\">Spray foam (yellow) in all its glory<\/p><\/div>\n<div id=\"attachment_319\" style=\"width: 539px\" class=\"wp-caption aligncenter\"><a href=\"https:\/\/www.formstonecastle.com\/wp-content\/uploads\/2012\/12\/P1020674.jpg\"><img loading=\"lazy\" decoding=\"async\" aria-describedby=\"caption-attachment-319\" class=\"size-large wp-image-319\" title=\"Front corner sprayfoam\" src=\"https:\/\/www.formstonecastle.com\/wp-content\/uploads\/2012\/12\/P1020674-1024x768.jpg\" alt=\"\" width=\"529\" height=\"396\" srcset=\"https:\/\/www.formstonecastle.com\/wp-content\/uploads\/2012\/12\/P1020674-1024x768.jpg 1024w, https:\/\/www.formstonecastle.com\/wp-content\/uploads\/2012\/12\/P1020674-300x225.jpg 300w\" sizes=\"auto, (max-width: 529px) 100vw, 529px\" \/><\/a><p id=\"caption-attachment-319\" class=\"wp-caption-text\">More detail in the corner. Walls are only about 1&#8243; thick, but they act as a vapor barrier and are likely way more effective than cramming in styrofoam sheets which is what is likely behind the drywall that we left in place.<\/p><\/div>\n<p>On the 3rd floor, we tried our best, without replacing the whole roof, to meet the<a href=\"http:\/\/www.energystar.gov\/index.cfm?c=home_sealing.hm_improvement_insulation_table\" target=\"_blank\"> minimum\u00a0recommended R value for a roof in our area\u00a0of R-38<\/a>.<\/p>\n<ol>\n<li>Inside Air film: R- .61<\/li>\n<li>1\/2&#8243; Drywall: R- .45<\/li>\n<li>2&#8243; Pink Foam: R- 10<\/li>\n<li>1&#8243; Air Gap: R- 1<\/li>\n<li>4&#8243; Spray Foam: R- 25<\/li>\n<li>1\/2&#8243; Plywood: R- .62<\/li>\n<li>1\/2&#8243; Fiber Board: R- .1.32<\/li>\n<li>Rolled Roofing: R- .44<\/li>\n<li>Exterior Air Film: R. -.17<\/li>\n<\/ol>\n<p>The total R value for our roof is between R-33.36 \u00a0and R-38.16. \u00a0This depends on the thickness of the foam between the joists.<\/p>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"aligncenter size-large wp-image-310\" title=\"Spray Foam + 2&quot; Rigid Foam Sheets\" src=\"https:\/\/www.formstonecastle.com\/wp-content\/uploads\/2012\/12\/P1020679-1024x768.jpg\" alt=\"\" width=\"529\" height=\"396\" srcset=\"https:\/\/www.formstonecastle.com\/wp-content\/uploads\/2012\/12\/P1020679-1024x768.jpg 1024w, https:\/\/www.formstonecastle.com\/wp-content\/uploads\/2012\/12\/P1020679-300x225.jpg 300w\" sizes=\"auto, (max-width: 529px) 100vw, 529px\" \/><\/p>\n<p>When they sprayed it, they were careful to not make it stick up higher than the joists so it would be easy to install drywall. \u00a0They were a bit too conservative in my view sometimes leaving over an inch of cup between joists. \u00a0Luckily, even the sealed air gap itself has a value of R-1.<\/p>\n<p>Pretty good on paper. \u00a0Pretty effective in the real world. \u00a0With just the work lights on, the top floor can get HOT enough that we needed to open windows. \u00a0Condensation shouldn&#8217;t be an issue inside the ceilings, but it does occur on the windows and maybe even in the walls.<\/p>\n<p>The guest room doesnt have the 2&#8243; pink sheets as we decided that ceiling height for this small area was more important than R value. \u00a0There will be some interesting \u00a0transition from the stair way to the 3rd floor ceiling here, but we&#8217;ve got it figured out. \u00a0I&#8217;m not too worried. \u00a0For over 100 years people lived in this house and I can&#8217;t imagine it had\u00a0more than R-10 and it had visible air leaks (I mean I could see the harbor looking through them).<\/p>\n<div id=\"attachment_311\" style=\"width: 539px\" class=\"wp-caption aligncenter\"><a href=\"https:\/\/www.formstonecastle.com\/wp-content\/uploads\/2012\/12\/P1020677.jpg\"><img loading=\"lazy\" decoding=\"async\" aria-describedby=\"caption-attachment-311\" class=\"size-large wp-image-311\" title=\"Iris&amp;Mike\" src=\"https:\/\/www.formstonecastle.com\/wp-content\/uploads\/2012\/12\/P1020677-1024x768.jpg\" alt=\"\" width=\"529\" height=\"396\" srcset=\"https:\/\/www.formstonecastle.com\/wp-content\/uploads\/2012\/12\/P1020677-1024x768.jpg 1024w, https:\/\/www.formstonecastle.com\/wp-content\/uploads\/2012\/12\/P1020677-300x225.jpg 300w\" sizes=\"auto, (max-width: 529px) 100vw, 529px\" \/><\/a><p id=\"caption-attachment-311\" class=\"wp-caption-text\">Iris helping me to lift one of these heeaaavvvyyy sheets while dad does something likely more significant in the background.<\/p><\/div>\n<p>After all the insulation was up, we added the drywall. \u00a0On the 3rd floor there was lots of cutting as nothing at all is square or level. \u00a0We shimmed with wood and still found some spots that would push in. \u00a0We did some experimenting and figured out that we could punch a hole in the drywall and spray in some Great Stuff foam which would act as a shim after the sheet was already up.<\/p>\n<div id=\"attachment_312\" style=\"width: 539px\" class=\"wp-caption aligncenter\"><a href=\"https:\/\/www.formstonecastle.com\/wp-content\/uploads\/2012\/12\/P1020709.jpg\"><img loading=\"lazy\" decoding=\"async\" aria-describedby=\"caption-attachment-312\" class=\"size-large wp-image-312\" title=\"Drywall\" src=\"https:\/\/www.formstonecastle.com\/wp-content\/uploads\/2012\/12\/P1020709-1024x768.jpg\" alt=\"\" width=\"529\" height=\"396\" srcset=\"https:\/\/www.formstonecastle.com\/wp-content\/uploads\/2012\/12\/P1020709-1024x768.jpg 1024w, https:\/\/www.formstonecastle.com\/wp-content\/uploads\/2012\/12\/P1020709-300x225.jpg 300w\" sizes=\"auto, (max-width: 529px) 100vw, 529px\" \/><\/a><p id=\"caption-attachment-312\" class=\"wp-caption-text\">Walls are up, still need to finish the small pieces above where the drop ceiling used to be. \u00a0Dad took care of all that little stuff while I worked on finishing things downstairs. \u00a0Strangely the old man seems to enjoy this stuff.<\/p><\/div>\n<p>The previous owners only did drywall up to the drop ceiling so we had to do the rest up to the top. \u00a0Dad is intent on blending it in with spackle.<\/p>\n<div id=\"attachment_313\" style=\"width: 539px\" class=\"wp-caption aligncenter\"><a href=\"https:\/\/www.formstonecastle.com\/wp-content\/uploads\/2012\/12\/P1020747.jpg\"><img loading=\"lazy\" decoding=\"async\" aria-describedby=\"caption-attachment-313\" class=\"size-large wp-image-313\" title=\"Spackle\" src=\"https:\/\/www.formstonecastle.com\/wp-content\/uploads\/2012\/12\/P1020747-768x1024.jpg\" alt=\"\" width=\"529\" height=\"705\" srcset=\"https:\/\/www.formstonecastle.com\/wp-content\/uploads\/2012\/12\/P1020747-768x1024.jpg 768w, https:\/\/www.formstonecastle.com\/wp-content\/uploads\/2012\/12\/P1020747-225x300.jpg 225w\" sizes=\"auto, (max-width: 529px) 100vw, 529px\" \/><\/a><p id=\"caption-attachment-313\" class=\"wp-caption-text\">Starting to Spackle. \u00a0Also, we seem to have developed a black spot in the middle of all our pictures. \u00a0Construction and digital cameras don&#8217;t mix.<\/p><\/div>\n<p><a href=\"https:\/\/www.formstonecastle.com\/wp-content\/uploads\/2012\/12\/P1020749.jpg\"><img loading=\"lazy\" decoding=\"async\" class=\"aligncenter size-large wp-image-314\" title=\"More Spackle\" src=\"https:\/\/www.formstonecastle.com\/wp-content\/uploads\/2012\/12\/P1020749-1024x768.jpg\" alt=\"\" width=\"529\" height=\"396\" srcset=\"https:\/\/www.formstonecastle.com\/wp-content\/uploads\/2012\/12\/P1020749-1024x768.jpg 1024w, https:\/\/www.formstonecastle.com\/wp-content\/uploads\/2012\/12\/P1020749-300x225.jpg 300w\" sizes=\"auto, (max-width: 529px) 100vw, 529px\" \/><\/a><\/p>\n<p>So its coming down to the wire. \u00a0We likely have another week of sanding and spackling on the 2nd and 3rd floors before they&#8217;re done. \u00a0After that we sand \/ oil the floors. \u00a0Hopefully that will be the end of the dust and we can start painting and moving in boxes!<\/p>\n","protected":false},"excerpt":{"rendered":"<p>We&#8217;re working on drywall now. \u00a0It took a whole lot of hard work to get to this point. \u00a0 Had &hellip;<\/p>\n<p><a href=\"https:\/\/www.formstonecastle.com\/?p=308\">Continue reading &raquo;<\/a><\/p>\n","protected":false},"author":2,"featured_media":0,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[1],"tags":[],"class_list":["post-308","post","type-post","status-publish","format-standard","hentry","category-home_improvement"],"_links":{"self":[{"href":"https:\/\/www.formstonecastle.com\/index.php?rest_route=\/wp\/v2\/posts\/308","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.formstonecastle.com\/index.php?rest_route=\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/www.formstonecastle.com\/index.php?rest_route=\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/www.formstonecastle.com\/index.php?rest_route=\/wp\/v2\/users\/2"}],"replies":[{"embeddable":true,"href":"https:\/\/www.formstonecastle.com\/index.php?rest_route=%2Fwp%2Fv2%2Fcomments&post=308"}],"version-history":[{"count":4,"href":"https:\/\/www.formstonecastle.com\/index.php?rest_route=\/wp\/v2\/posts\/308\/revisions"}],"predecessor-version":[{"id":316,"href":"https:\/\/www.formstonecastle.com\/index.php?rest_route=\/wp\/v2\/posts\/308\/revisions\/316"}],"wp:attachment":[{"href":"https:\/\/www.formstonecastle.com\/index.php?rest_route=%2Fwp%2Fv2%2Fmedia&parent=308"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/www.formstonecastle.com\/index.php?rest_route=%2Fwp%2Fv2%2Fcategories&post=308"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/www.formstonecastle.com\/index.php?rest_route=%2Fwp%2Fv2%2Ftags&post=308"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}